Porter Cable Pressure Washer D25806 025 2 User Manual

Instruction  
manual  
ESPAÑOL: PÁGINA 21  
FRANÇAIS: PAGE 41  
13 Horsepower  
3600 PSI  
4 GPM  
Pressure Washer  
PCH3600GRC  
IMPORTANT  
Please make certain that the person who  
is to use this equipment carefully reads  
and understands these instructions before  
starting operations.  
To learn more about Porter-Cable  
visit our website at:  
The Model and Serial No. plate is located on the frame.  
Record these numbers in the spaces below and retain for  
future reference.  
Model No.  
Type  
Serial No.  
Copyright © 2002 Porter-Cable Corporation  
Part No. D25806-025-2  
 
SAFETY GUIDELINES / DEFINITIONS  
This manual contains  
indicates an imminently hazardous situation which, if not  
avoided, will result in death or serious injury.  
information that is im-  
portant for you to  
know and understand.  
This information re-  
lates to protecting  
YOUR SAFETY and  
PREVENTING EQUIP-  
MENT PROBLEMS. To  
help you recognize  
this information, we  
indicates a potentially hazardous situation which, if not  
avoided, could result in death or serious injury.  
indicates a potentially hazardous situation which, if not  
avoided,may result in minor or moderate injury  
used without the safety alert symbol indicates poten-  
tially hazardous situation which, if not avoided, may  
result in property damage.  
use  
the  
symbols  
below. Please read the  
manual and pay atten-  
tion to these sections.  
IMPORTANT SAFETY INSTRUCTIONS  
Improper operation or maintenance of this product could result in serious  
injury and property damage. Read and understand all warnings and operat-  
ing instructions before using.  
HAZARD  
WHAT CAN HAPPEN  
HOW TO PREVENT IT  
• Spilled gasoline and it’s vapors  
can become ignited from cigarette  
sparks, electrical arcing, exhaust  
gases, and hot engine compo-  
nents such as the muffler.  
• Shut off engine and allow it to cool  
before adding fuel to the tank.  
• Use care in filling tank to avoid spilling  
fuel. Move pressure washer away from  
fueling area before starting engine.  
RISK OF  
EXPLOSION  
OR FIRE  
• Heat will expand fuel in the tank  
which could result in spillage and  
possible fire explosion.  
• Keep maximum fuel level ½” below  
top of tank to allow for expansion.  
• Operating the pressure washer in  
an explosive environment could  
result in a fire.  
• Operate and fuel equipment in well  
ventilated areas free from obstructions.  
Equip areas with fire extinguisher suit-  
able for gasoline fires.  
• Materials placed against or near  
the pressure washer can interfere  
with its proper ventilation features  
causing overheating and possible  
ignition of the materials .  
• Never operate pressure washer in  
an area containing dry brush or  
weeds.  
• Muffler exhaust heat can damage  
painted surfaces, melt any materi-  
al sensitive to heat (such as sid-  
ing, plastic, rubber, or vinyl), and  
damage live plants.  
• Always keep pressure washer a mini-  
mum of four feet away from surfaces  
(such as houses, automobiles, or live  
plants) that could be damaged from  
muffler exhaust heat  
• Improperly stored fuel could lead  
to accidental ignition. Fuel im-  
properly secured could get into  
the hands of children or other un-  
qualified persons.  
• Store fuel in an OSHA approved  
container, in a secure location  
away from work area.  
• Use of acids, toxic or corrosive  
chemicals, poisons, insecticides, or  
any kind of flammable solvent with  
this product could result in serious  
injury or death.  
• Do not spray flammable liquids.  
3- ENG  
D25806  
 
HOW TO PREVENT IT  
HAZARD  
WHAT CAN HAPPEN  
• Breathing exhaust fumes will cause  
serious injury or death!  
• Operate pressure washer in a well  
ventilated area. Avoid enclosed  
areas such as garages, basements,  
etc.  
RISK TO  
BREATHING  
• Never operate unit in a location  
occupied by humans or animals.  
• Some cleaning fluids contain sub-  
stances which could cause injury  
to skin, eyes, or lungs.  
• Use only cleaning fluids specifically  
recommended for high pressure  
washers. Follow manufacturers rec-  
ommendations. Do not use chlorine  
bleach or any other corrosive com-  
pound.  
• Fuel or oil can leak or spill and  
could result in fire or breathing  
hazard, serious injury or death can  
result. Fuel or oil leaks will dam-  
age carpet, paint or other surfaces  
in vehicles or trailers.  
• If pressure washer is equipped with  
a fuel shut-off valve, turn the valve  
to the off position before transport-  
ing to avoid fuel leaks. If pressure  
washer is not equipped with a fuel  
shut-off valve, drain the fuel from  
tank before transporting. Only  
transport fuel in an OSHA approved  
container. Always place pressure  
washer on a protective mat when  
transporting to protect against  
damage to vehicle from leaks. Re-  
move pressure washer from vehicle  
immediately upon arrival at your des-  
tination.  
RISK OF INJURY  
OR PROPERTY  
DAMAGE WHEN  
TRANSPORTING  
OR STORING  
Your washer operates at fluid  
pressures and velocities high  
enough to penetrate human and  
animal flesh, which could result in  
amputation or other serious injury.  
Leaks caused by loose fittings or  
worn or damaged hoses can result  
in injection injuries. DO NOT  
TREAT FLUID INJECTION AS A  
SIMPLE CUT! See a physician  
immediately!  
• Never place hands in front of nozzle.  
• Direct spray away from self and oth-  
ers.  
• Make sure hose and fittings are  
tightened and in good condition.  
Never hold onto the hose or fittings  
during operation.  
• Do not allow hose to contact muf-  
fler.  
RISK TO FLUID  
INJECTION  
• Never attach or remove wand or  
hose fittings while system is pres-  
surized.  
To relieve system pressure, shut off  
engine, turn off water supply, and  
pull gun trigger until water stops  
flowing.  
• Injuries can result if system pres-  
sure is not reduced before  
attempting maintenance or disas-  
sembly.  
• Use only hose and high pressure  
accessories rated for pressure  
higher than your pressure washer's  
p.s.i.  
• Do not use acids, gasoline, kero-  
sene, or any other flammable mate-  
rials in this product. Use only  
household detergents, cleaners and  
degreasers recommended for use  
in pressure washers.  
• Use of acids, toxic or corrosive  
chemicals, poisons, insecticides, or  
any kind of flammable solvent with  
this product could result in serious  
injury or death.  
RISK OF  
CHEMICAL  
BURN  
• Wear protective clothing to protect  
eyes and skin from contact with  
sprayed materials.  
4- ENG  
D25806  
 
HOW TO PREVENT IT  
HAZARD  
WHAT CAN HAPPEN  
• Do not use chlorine bleach or any  
other corrosive compound.  
• Become familiar with the operation  
and controls of the pressure washer.  
• Keep operating area clear of all per-  
sons, pets, and obstacles.  
• Unsafe operation of your pressure  
washer could lead to serious injury  
or death to you or others.  
RISK OF  
UNSAFE  
OPERATION  
• Do not operate the product when  
fatigued or under the influence of  
alcohol or drugs. Stay alert at all  
times.  
• Never defeat the safety features of  
this product.  
• Do not operate machine with miss-  
ing, broken, or unauthorized parts.  
• Never leave wand unattended while  
unit is running.  
• If engine does not start after two  
pulls, squeeze trigger of gun to  
relieve pump pressure. Pull  
starter cord slowly until resist-  
ance is felt. Then pull cord rapidly  
to avoid kickback and prevent  
hand or arm injury.  
If proper starting procedure is  
not followed, engine can kick-  
back causing serious hand and  
arm injury.  
• The spray gun/wand is a powerful  
cleaning tool that could look like a  
toy to a child.  
• Keep children away from the pres-  
sure washer at all times.  
• Reactive force of spray will cause  
gun/wand to move, and could  
cause the operator to slip or fall, or  
misdirect the spray. Improper con-  
trol of gun/wand can result in inju-  
ries to self and others.  
• Do not overreach or stand on an  
unstable support. Grip gun/wand  
firmly with both hands. Expect the  
gun to kick when triggered.  
• Spray directed at electrical outlets  
or switches, or objects connected  
to an electrical circuit, could result  
in a fatal electrical shock.  
• Unplug any electrically operated  
product before attempting to clean  
it. Direct spray away from electric  
outlets and switches.  
RISK OF  
ELECTRICAL  
SHOCK  
• Contact with hot surfaces, such  
as engines exhaust components,  
could result in serious burn.  
• During operation, touch only the con-  
trol surfaces of the pressure washer.  
Keep children away from the pres-  
sure washer at all times. They may  
not be able to recognize the hazards  
of this product.  
RISK OF  
HOT  
SURFACES  
• High velocity fluid spray can  
cause objects to break, propelling  
particles at high speed.  
• Light or unsecured objects can  
become hazardous projectiles.  
• Always wear ANSI approved Z87  
safety glasses.Wear protective cloth-  
ing to protect against accidental  
spraying.  
• Never point wand at, or spray people  
or animals.  
RISK OF INJURY  
FROM SPRAY  
• Always secure trigger lock when  
wand is not in service to prevent  
accidental operation.  
• Never permanently secure trigger in  
pull back (open) position.  
5- ENG  
D25806  
 
The powerful spray from your pressure washer is capable of causing dam-  
age to surfaces such as wood, glass, automobile paint, auto striping and  
trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be  
cleaned to assure yourself that it is strong enough to resist damage from the force of the spray.  
Avoid the use of the concentrated spray stream except for very strong surfaces like concrete  
and steel.  
Operating without flow of water will result in equipment damage. Operating the pressure wash-  
er with water supply shutoff will void your warranty. You should never run this pressure washer  
for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and  
the heated (recirculated) water to exit.  
BOX CONTENTS  
English/  
Spanish/  
French  
Operator’s  
Manual  
Handle  
Parts  
Grommet Kit  
with Quick  
Connect Nozzles  
Manual  
Engine  
Manual  
Bagged Handle  
Engine Frame and  
Wheel Assembly  
Knobs  
Saddle  
Bolts  
High  
Pressure  
Hose  
Chemical  
Hose  
Engine Oil  
Nozzle Cleaning  
Kit  
Bagged Parts  
Quick Connect Wand  
Spray Gun  
6- ENG  
D25806  
 
ASSEMBLY  
1. Place handle assembly onto frame and connect handle to frame.  
2. Connect wand to gun. Tighten securely.  
3. Attach high pressure hose to gun. Tighten securely.  
5. Assemble grommet kit and quick-connect nozzles as described in instruc-  
tions supplied.  
6. Add engine oil (supplied) to engine. Refer to engine manual supplied by  
engine manufacturer for correct procedure.  
NOTE: There will be a slight amount of oil in the engine from factory testing.  
NOTE: The high pressure pump was filled with oil at the factory. There is no need  
to add oil at this time, see the Maintenance section of this manual for  
Maintenance information.  
7- ENG  
D25806  
 
OPERATION  
Know Your Pressure Washer  
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING  
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with  
the location of various controls and adjustments. Save this manual for future ref-  
erence.  
Quick  
Connect  
Quick  
Nozzles  
Connect  
Wand  
Spray  
Gun  
High  
Pressure  
Hose  
Engine  
Gear  
Reduced High  
Pressure  
Pump  
PRESSURE WASHER  
Gear Reduced High Pressure Pump: Increases the pressure of the water sup-  
ply.  
Engine: Drives the high pressure pump.  
High Pressure Hose: Carries the pressurized water from the pump to the gun  
and wand.  
Spray Gun: Connects with wand to control water flow rate, direction, and pres-  
sure.  
Quick Connect Wand: Wand is equipped with a female quick connect coupler on  
the end. This allows the user to quickly change out high-pressure nozzles for dif-  
ferent spray patterns and change to the soap nozzle for low pressure and chemi-  
cal/soap applications. See Operation section.  
Chemical Hose (not shown): Allows cleaners or cleaning solvents to be mixed  
with the pressurized water stream. See How To Siphon Chemicals/Cleaning  
Solvents in Operation section of this manual.  
8- ENG  
D25806  
 
BASIC ELEMENTS OF ENGINE  
Refer to the engine manual for location and operation of engine controls.  
Choke Control: Opens and closes carburetor choke valve  
Throttle Control Lever: Controls engine speed.  
Starter Grip: Pulling starter grip operates recoil starter to crank engine.  
Fuel Valve Lever: Opens / closes connection between fuel tank and carburetor.  
Engine Switch: Enables and disables ignition system pressure washer operating  
features  
PRESSURE WASHER TERMINOLOGY  
NOTE: Become familiar with this terminology before operating.  
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also  
used for air pressure, hydraulic pressure, etc.  
GPM: Gallons Per Minute. The unit of measure for the flow rate of water through  
the pressure washer.  
CU: Cleaning Units. GPM multiplied by PSI.  
Bypass Mode: In Bypass Mode, the pump is recirculating water because the  
trigger of the spray gun is not pulled. If unit is left in bypass mode for more than  
two (2) minutes, the water temperature can rise to a dangerous level and may  
damage internal components of the pump. Any damage to pump due to these  
causes will not be covered under warranty.  
DO NOT allow your unit to operate in bypass mode for more  
than two minutes at any time. Overheating of pump can  
cause damage to pump.  
Thermal  
Relief Valve  
Thermal Relief Valve: In an effort to prevent damage, pumps are  
equipped with a thermal relief valve. This valve will open when the  
temperature inside the pump rises too high. This valve will then  
release a gush of water in an effort to lower the temperature inside  
the pump. Immediately after this occurs, the valve will close.  
Chemical Injection: Feeds cleaning agents into the pump to mix  
with the pressurized water and help in cleaning.  
Water Supply: All pressure washers must have a source of water. The mini-  
mum requirements for a water supply are 20 PSI and 5 gallons per minute.  
HOW TO USE  
IMPORTANT: Read and understand how to use the pressure washer before  
operating.  
TO ADJUST PRESSURE  
The pressure setting is preset at the factory to achieve optimum pressure and  
cleaning. If you need to lower the pressure, it can be accomplished by these  
methods.  
1. Back away from the surface to be cleaned. The further away you are, the  
less the pressure will be on the surface to be cleaned.  
DO NOT attempt to increase pump pressure. A higher pressure  
setting than the factory set pressure may damage pump.  
2. Change to a wider spray pattern nozzle. See How to Use Wand para-  
graph in this section.  
3. Reduce the speed of the gasoline engine (RPM). Slow the engine down  
and the water pressure will go down with it.  
9- ENG  
D25806  
 
TO USE WAND  
Your pressure washer is equipped with four spray nozzles. Each nozzle is color  
coded and delivers a specific spray pattern for a particular cleaning purpose.  
The size of the nozzle determines the size of the fan spray and the pressure out  
of the nozzle. The 0º, 15º , 25º, and 40º nozzles are high pressure nozzles. The  
chemical nozzle is a low pressure nozzle.  
The nozzles are housed in receptacles on the panel of the pressure washer han-  
dle. Colors on the panel identify nozzle location and spray pattern.  
Risk of injection or injury to person. Do not direct discharge  
stream toward persons, unprotected skin, eyes, or any pets  
or animals. Serious injury can occur.  
Changing Nozzles  
DO NOT attempt to change nozzles  
while pressure washer is running.  
Turn engine off before changing nozzles.  
1. Pull quick connect coupler back and insert nozzle.  
2. Release quick connect coupler and twist nozzle to  
make sure it is secure in coupler.  
Risk Of Injury. Ensure nozzle is com-  
pletely inserted in QC socket, and QC  
snap ring is fully engaged (forward) before squeezing gun trigger.  
0º nozzle - Red. This nozzle delivers a pinpoint  
stream and is extremely powerful. It covers a very  
small area of cleaning. This nozzle should only be  
used on surfaces that can withstand this high pres-  
sure such as metal or concrete. Do not use on  
wood.  
15º nozzle - Yellow. This nozzle delivers a powerful  
15 degree spray pattern for intense cleaning of small  
areas. This nozzle should only be used on areas that  
can withstand the high pressure from this nozzle.  
25º nozzle - Green. This nozzle delivers a 25  
degree spray pattern for intense cleaning of larger  
areas. This nozzle should only be used on areas that  
can withstand the pressure from this nozzle.  
40º nozzle - White. This nozzle delivers a 40 degree  
spray pattern and a less powerful stream of water. It  
covers a wide area of cleaning. This nozzle should  
be used for most general cleaning jobs.  
Chemical nozzle - Black. This nozzle is used to  
apply chemicals or cleaning solutions. It has the  
least powerful stream.  
10- ENG  
D25806  
 
TO SIPHON CHEMICALS/CLEANING SOLVENTS  
Siphoning chemicals or cleaning solvents is a low pressure operation.  
NOTE: Use only soaps and chemicals designed for pressure washer use. Do not  
use bleach.  
1. Press chemical hose onto barbed fitting located  
near high pressure hose connection of pump as  
shown.  
Barbed  
Fitting  
2. Place other end of chemical hose with filter on it  
into container holding chemical/cleaning solution.  
3. Install low pressure (black) nozzle into quick con-  
nect fitting of wand, see How To Use Wand para-  
graph in this section.  
4. After use of chemical, siphon clean water through  
chemical hose to rinse it and pump clean.  
Chemicals which remain in pump can damage it. Damage to pump due to  
chemicals will not be covered under warranty.  
NOTE: Chemicals and soap will not siphon when wand is in the high pressure  
setting.  
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT  
When using the high pressure setting, DO NOT allow the  
high pressure spray to come in contact with unprotected skin,  
eyes, or with any pets or animals. Serious injury can occur.  
Your washer operates at fluid pressures and velocities high enough to penetrate  
human and animal flesh, which could result in amputation or other serious injury.  
Leaks caused by loose fittings or worn or damaged hoses can result in injection  
injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physi-  
cian immediately!  
Never fill fuel tank when engine is running or hot. Do not  
smoke when filling fuel tank.  
Never fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to  
provide space for fuel expansion. Wipe any fuel spillage from engine and equip-  
ment before starting engine.  
Never run engine indoors or in enclosed, poorly ventilated areas. Engine  
exhaust contains carbon monoxide, an odorless and deadly gas.  
DO NOT let hoses come in contact with very hot engine muffler during or imme-  
diately after use of your pressure washer. Damage to hoses from contact with  
hot engine surfaces will NOT be covered by warranty.  
Never pull water supply hose to move pressure washer. This  
could damage hose and/or pump inlet.  
DO NOT use hot water, use cold water only.  
Never turn water supply off while pressure washer engine is running or damage  
to pump will result.  
DO NOT stop spraying water for more than two minutes at a time. Pump oper-  
ates in bypass mode when spray gun trigger is not pressed. If pump is left in  
bypass mode for more than two minutes internal components of the pump can  
be damaged.  
If you do not understand these precautions please call 1-888-559-8550 to  
speak to a service representative for further instructions.  
11- ENG  
D25806  
 
TO SHUT DOWN  
IMPORTANT: Read and understand how to shut down the pressure washer  
before operating.  
1. If you have siphoned chemicals, siphon a bucket of clean water through the  
chemical hose. NOTE: Failure to do so will cause damage to the pump.  
2. Refer to engine manual for correct engine shut down procedure.  
NOTE: NEVER turn the water off with the engine running.  
3. Turn water source off.  
4. Pull trigger on spray gun to relieve any water pressure in hose or spray gun.  
5. See Storage section in this manual for proper storage procedures.  
STARTING  
Prior to starting, refer to your engine manual for proper starting procedures  
for your engine type.  
1. In a well ventilated outdoor area Add fresh high quality unleaded gasoline  
with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled  
fuel before starting the engine. Refer to engine manual for correct procedure.  
2. Check engine oil level. See Engine Operators Manual for correct procedure.  
NOTE: There will be a slight amount of oil in the engine from factory testing.  
3. Verify the filter screen is in water inlet of pump. NOTE:  
Cone side faces out.  
Filter Screen  
4. Connect water source to pump inlet.  
NOTE: Water source must provide a minimum of 5 gal-  
lons per minute at 20 p.s.i.  
5. Connect high pressure hose to pump outlet.  
6. If applying a chemical or cleaning solution, see How  
To Siphon Chemicals/Cleaning Solvents in Operation  
section of this manual.  
High Pressure Hose  
7. Turn water source on. NOTE: Make sure water  
supply is turned on.  
8. Start engine. See Engine operators Manual for cor-  
rect procedure. NOTE: If the engine does not start  
after two pulls, pull the trigger to relieve the pres-  
sure.  
9. Depress trigger on gun to start water flow. NOTE:  
Stand on a stable surface and grip gun/wand firmly  
with both hands. Expect the gun to kick when trig-  
gered.  
Water  
Source  
10. Release trigger to stop water flow.  
11. Adjust nozzle spray for the task being performed or change quick connect  
tip. See How To Use Wand instructions in this section.  
12- ENG  
D25806  
 
MAINTENANCE  
WHEN PERFORMING MAINTENANCE, YOU MAY BE  
EXPOSED TO HOT SURFACES, WATER PRESSURE, MOVING  
PARTS, OR FIRE RESULTING IN SERIOUS INJURY OR DEATH. BEFORE PER-  
FORMING ANY MAINTENANCE OR REPAIR, DISCONNECT SPARK PLUG  
WIRE, LET ENGINE COOL AND RELEASE ALL WATER PRESSURE. THE  
ENGINE CONTAINS FLAMMABLE FUEL. DO NOT SMOKE OR WORK NEAR  
OPEN FLAMES WHILE PERFORMING MAINTENANCE.  
To ensure efficient operation and longer life of your pressure washer, a routine  
maintenance schedule should be prepared and followed. If the pressure washer is  
used in unusual conditions, such as high-temperatures or dusty conditions, more  
frequent maintenance checks will be required.  
ENGINE  
Refer to engine manual for the manufacturer’s recommendations for any and all  
maintenance.  
PUMP  
NOTE: The pump was filled with oil at the factory.  
1. Change pump oil after the first ten (10) hours of operation and every fifty (50)  
hours or yearly thereafter.  
2. Change gear box pump oil after the first ten (10) hours of operation and every  
fifty (50) hours thereafter.  
How To Change Pump Oil  
1. Loosen pump oil fill cap.  
2. Place a container under the  
pump oil drain plug.  
Gear Box Oil Fill Plug  
Pump Oil  
Fill Plug  
3. Remove pump oil drain plug.  
4. After oil is drained replace  
pump oil drain plug. Tighten  
securely.  
Sight Glass  
5. Remove pump oil fill cap and  
fill with recommended oil. See  
the Oil Chart for the correct  
amount and type of oil.  
Pump Oil  
Drain Plug  
Gear Box Oil Drain Plug  
6. Replace pump oil fill cap and tighten securely.  
How To Change Gear Box Oil  
1. Loosen gearbox oil fill cap.  
2. Place a container under the gear box oil drain plug.  
3. Remove gearbox oil drain plug.  
4. After oil is drained replace gear box oil drain plug. Tighten securely.  
5. Remove gearbox oil fill cap and fill with recommended oil. See the Oil Chart  
for the correct amount and type of oil.  
6. Replace gearbox oil fill cap and tighten securely.  
PUMP OIL CHART  
OIL TYPE  
OIL CAPACITY  
*22 oz.  
PUMP TYPE  
CAT  
30 W non detergent  
80-90 W non detergent  
Gear Box  
10 oz.  
* fill to middle of sightglass  
13- ENG  
D25806  
 
WAND  
If the nozzle becomes clogged with foreign materials, such as dirt, excessive  
pressure may develop. If the nozzle becomes partially clogged or restricted, the  
pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit  
supplied and the following instructions:  
1. Shut off the pressure washer and turn off the water supply.  
2. Disconnect spark plug wire.  
3. Pull trigger on gun handle to relieve any water pressure.  
4. Disconnect the wand from the gun.  
5. Remove the high-pressure nozzle from the wand. Remove any obstructions  
with the nozzle cleaning tool provided and backflush with clean water.  
6. Direct water supply into nozzle end to backflush loosened particles for 30 sec-  
onds.  
7. Reassemble the nozzle to the wand.  
8. Reconnect wand to gun and turn on water supply.  
9. Start pressure washer and place wand into high pressure setting to test.  
HOW TO CLEAN THE WATER INLET FILTER  
This screen filter should be checked periodically and cleaned  
if necessary.  
Filter Screen  
1. Remove filter by grasping end and removing it from  
water inlet of pump as shown.  
2. Clean filter by flushing it with water on both sides.  
3. Re-insert filter into water inlet of pump.  
14- ENG  
 
D25806  
STORAGE  
ENGINE  
Consult the Engine Owners Manual for the manufacturer's recommendations for stor-  
age.  
PUMP  
It is recommended that you follow these steps to protect the internal seals of the  
pressure washer when STORING THE UNIT FOR AN EXTENDED PERIOD  
and/or WHEN FREEZING TEMPERATURES ARE EXPECTED.  
NOTE: If storing the unit for more than 30 days *RV antifreeze needs to be run  
through the pump. This helps prevent damage within the pump head. *RV anti-  
freeze is not only added for winterizing, but for proper lubrication regardless of  
temperature or environment.  
*Windshield washer fluid may also be used.  
1. Obtain a funnel, six ounces of *RV antifreeze, and approximately 12 inches  
of garden hose with a male hose connector attached to one end.  
Use only RV antifreeze.  
Any other antifreeze is  
corrosive and can damage pump.  
2. Disconnect spark plug wire.  
3. Disconnect high pressure hose from pump  
and from spray gun.  
4. Connect 12 inch length of hose to water inlet  
of pump.  
5. Add *RV antifreeze to hose as shown.  
6. Pull engine starter rope slowly several times  
until antifreeze comes out of high pressure  
hose connection of pump.  
7. Remove short hose from water inlet of pump.  
8. Reconnect spark plug wire.  
9. Drain all water from high pressure hose, coil it, and store it in cradle of the  
pressure washer handle.  
10. Drain all water from spray gun and wand by holding spray gun in a vertical  
position with nozzle end pointing down and squeezing trigger. Store in  
gun/hose holder.  
11. Store chemical hose, high pressure hose, spray gun, and wand so they are  
protected from damage, such as being run over.  
15- ENG  
D25806  
 
TROUBLESHOOTING GUIDE  
CAUSE  
CORRECTION  
PROBLEM  
Add Fuel.  
No fuel.  
Engine will not  
start (see Engine  
Manual for fur-  
ther engine  
Add required amount of oil.  
Low oil (if equipped with low oil  
shutdown).  
Pressure builds up after two pulls  
on the recoil starter or after initial  
use.  
Squeeze gun trigger to relieve  
pressure.  
troubleshooting)  
Push primer bulb 3 times or  
choke engine.  
Not primed or choked.  
Spark plug wire not attached.  
Attach spark plug wire.  
Engine ON/OFF switch in OFF po-  
sition (If applicable.)  
Place engine ON/OFF switch in  
on position.  
Choke lever in the “Choke” posi-  
Move choke to the “No Choke”  
tion on a “hot” engine or an engine position.  
that has been exposed to thermal  
heat for a long period of time.  
Fuel valve closed (if equipped)  
Wand not in high pressure.  
Low water supply.  
Move the fuel valve lever to the  
“Open” position.  
See How to Use Wand paragraph  
in the Operation Section.  
No or low  
pressure  
(initial use)  
Water supply must be at least 5  
GPM @ 20 PSI.  
Leak at high pressure hose.  
Nozzle obstructed.  
Repair leak. Apply sealant tape  
if necessary.  
Clean nozzle with paper clip or  
nozzle cleaning tool, pour water  
into nozzle end to flush out ob-  
struction.  
Water filter screen clogged.  
Defective E-Z start valve.  
Remove and clean filter.  
Check with Authorized Warranty  
Service Center (AWSC.)  
Air in hose.  
Turn off the engine, then the  
water source. Disconnect the  
water source from the pump inlet  
and turn the water source on to  
remove all air from the hose.  
When there is a steady stream of  
water present, turn water source  
off. Reconnect water source to  
pump inlet and turn on water  
source. Squeeze trigger to re-  
move remaining air  
Move choke to the “No Choke”  
position.  
Choke lever in the “Choke” position.  
Throttle control lever is not in the  
“Fast” position. (if equipped)  
Move throttle control lever to the  
“Fast” position.  
High pressure hose is too long.  
Use high pressure hose under  
100 feet.  
16- ENG  
D25806  
 
CAUSE  
CORRECTION  
PROBLEM  
See How to Use Wand paragraph  
in the Operation Section.  
Clean filter.  
Wand not in low pressure.  
Will not draw  
chemicals  
Chemical filter clogged.  
Insure end of chemical hose is  
fully submerged into chemical.  
Chemical screen not in chemical  
Dilute chemical. Chemical should  
be the same consistency as  
water.  
Chemical too thick.  
Lengthen water supply hose  
instead of pressure hose.  
Pressure hose is too long  
Chemical build up in chemical  
injector.  
Have parts cleaned or replaced  
by AWSC.  
No or low pres-  
sure (after peri-  
od of normal  
use)  
Worn seal or packing  
Have replaced by AWSC.  
Have replaced by AWSC.  
Have replaced by AWSC.  
Worn or obstructed valves.  
Worn unloader piston.  
Have replaced by AWSC.  
Check and replace.  
Worn E-Z start valve.  
Worn or broken o-ring.  
Water leaking  
at gun/wand  
connection  
Loose hose connection.  
Tighten.  
Water leaking  
at pump  
Loose connections.  
Tighten.  
Piston packings worn.  
Have replaced by AWSC.  
Worn or broken o-rings.  
Have replaced by AWSC.  
Have replaced by AWSC.  
Pump head or tubes damaged  
from freezing.  
Oil leaking at  
pump/gear box  
Oil seals worn.  
Have replaced by AWSC  
Tighten.  
Loose drain plug.  
Check and replace.  
Check and replace.  
Worn drain plug o-ring  
Worn fill plug o-ring.  
Pump overfilled.  
Check for correct amount.  
Incorrect oil used.  
Drain and fill with correct amount  
and type of oil.  
Clean vent plug; blow air through  
it to remove any blockage. If prob-  
lem persists, replace plug.  
Vent plug is clogged.  
17- ENG  
 
D25806  
LIMITED WARRANTY  
PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this war-  
ranty are free from defects in material and workmanship. Products covered under this warranty include air com-  
pressors, air tools, service parts, pressure washers, and generators, which have the following warranty periods:  
3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM.  
2 YEARS - Limited warranty on oil-lubricated air compressor pumps.  
1 YEAR - Limited warranty on all other air compressor components.  
2 YEARS - Limited warranty on electric generator alternators.  
1 YEAR - Limited warranty on other generator components.  
2 YEARS - Limited warranty on pneumatic air tools as described in Porter-Cable general catalog.  
1 YEAR - Limited warranty on pressure washers used in consumer applications (i.e. personal residential  
household usage only).  
90 DAY - Pressure washers used for commercial applications (income producing) and service parts.  
1 YEAR - Limited warranty on all accessories.  
Porter-Cable will repair or replace, at Porter-Cable's option, products or components which have failed within  
the warranty period. Service will be scheduled according to the normal work flow and business hours at  
the service center location, and the availability of replacement parts. All decisions of Porter-Cable  
Corporation with regard to this limited warranty shall be final.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):  
To process a warranty claim on this product, DO NOT return it to the retailer. The product must be evaluated  
by a Porter-Cable Authorized Warranty Service Center. For the location of the nearest Porter-Cable  
Authorized Warranty Service Center call 1-888-559-8550, 24 hours a day, 7 days a week.  
Retain original cash register sales receipt as proof of purchase for warranty work.  
Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).  
Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs, if  
any, must be paid by the purchaser.  
Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest  
Porter-Cable Authorized Warranty Service Center that provides on-site service calls, for service call arrange-  
ments.  
If the purchaser does not receive satisfactory results from the Porter-Cable Authorized Warranty Service  
Center, the purchaser should contact Porter-Cable.  
THIS WARRANTY DOES NOT COVER:  
Merchandise sold as reconditioned, used as rental equipment, and floor or display models.  
Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain,  
excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the  
product in accordance with the instructions provided in the Owners Manual(s) supplied with the product,  
improper maintenance, the use of accessories or attachments not recommended by Porter-Cable, or unau-  
thorized repair or alterations.  
*
An air compressor that pumps air more than 50% during a one hour period is considered misuse because  
the air compressor is undersized for the required air demand.  
Repair and transportation costs of merchandise determined not to be defective.  
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.  
Expendable parts or accessories supplied with the product which are expected to become inoperative or  
unuseable after a reasonable period of use, including but not limited to sanding disks or pads, saw and shear  
blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.  
Merchandise sold by Porter-Cable which has been manufactured by and identified as the product of another  
company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.  
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT  
FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WAR-  
RANTY. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation or exclusion may not apply to you.  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do  
not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.  
Porter-Cable Corporation  
Jackson, TN USA  
1-888-559-8550  
18- ENG  
D25806  
 
NOTES  
19- ENG  
D25806  
 
QUICK FACTS  
CALL 1-888-559-8550  
TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR  
REPAIRS  
AND SERVICE PART PURCHASES.  
Use fresh high quality gas.  
GAS  
Add stabilizer to fuel tank and run engine for 5 minutes before storage.  
Pump/gear box oil: Refer to owners manual supplied with this unit.  
Engine oil: Refer to engine manual supplied with this unit.  
Some units are equipped with a low oil sensor and adequate oil must be  
added or the unit will not start.  
OIL  
Use only cold water.  
WATER  
Don't operate unit with clogged or missing water filter/screen.  
Don't operate unit without adequate water supply to pump. Adequate  
water supply is a minimum of 20 psi and 5 gpm.  
The pressure setting is preset at the factory to achieve optimum cleaning.  
If you need to lower the pressure setting, refer to the owners manual for  
proper procedure.  
PRESSURE  
ADJUSTMENT  
Pull gun trigger every 2 minutes while engine is running.  
Don't allow water to freeze in pump.  
PUMP  
Siphon RV antifreeze into pump for cold weather storage or long term  
storage.  
Never leave unit running for more than 2 minutes without pulling gun trig-  
ger; doing so may damage pump and void warranty.  
BY-PASS MODE  
Pump is equipped with a thermal relief valve. If the water overheats, this  
valve will open and allow a gush of water to escape. Once the water is  
released, the valve closes allowing the pump to operate normally.  
THERMAL  
RELIEF VALVE  
Don't allow hoses to contact the HOT engine muffler during or after use.  
Never pull the hose to move the unit.  
HOSE  
Do not adjust or attempt maintenance without consulting engine manual  
or an authorized engine service center.  
ENGINE  
Add stabilizer to fuel tank and run engine for 5 minutes before storage.  
Always turn on the water before starting the engine.  
Use only soaps and chemicals designed for pressure washer use.  
SOAP/CHEMICALS  
NOZZLE  
Keep nozzle unclogged. Refer to manual for cleaning procedures.  
Chemical/soap cannot be siphoned in high pressure setting. Only in low  
setting.  
Follow recommended maintenance schedule for engine & pump. Refer to  
manuals.  
MAINTENANCE  
SCHEDULE  
Draw clean water through chemical inlet.  
Add stabilizer to fuel tank and run engine for 5 minutes before storage.  
Don't allow water to freeze in pump, gun, wand or hoses.  
Siphon RV antifreeze into pump for cold weather storage or long term  
storage.  
STORAGE OR  
WINTERIZING  
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT  
20- ENG  
D25806  
 

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